Kirk-Rudy Specialty Systems for Advanced Mailing, Printing, Encoding, and Finishing Workflows

When your production process needs more than standard feeding, printing, tabbing, or conveying, Kirk-Rudy Specialty Systems provide the specialized equipment needed to improve accuracy, increase productivity, and keep complex jobs moving efficiently.

International Mailing Equipment offers Kirk-Rudy specialty systems designed for RFID tag encoding, magnetic stripe encoding, product diverting, turnover applications, roller registration, shuttle feeding, and other advanced production needs. These systems help mailing companies, printers, fulfillment centers, card processors, and in-plant production teams handle unique applications with greater control, consistency, and speed.

Whether you need to flip products for two-sided printing, divert individual pieces from a production line, encode RFID tags, verify magnetic stripes, or improve product registration before printing or labeling, IME can help you choose the right Kirk-Rudy specialty system for your workflow.

Specialty Equipment for Complex Production Needs

Not every mailing or printing operation fits into a standard equipment category. Some jobs require more precise handling, additional automation, or specialized processing to complete the job correctly.

Kirk-Rudy Specialty Systems are built to support production environments where accuracy, uptime, and flexibility matter. These machines can be used as stand-alone solutions or integrated with inkjet printing systems, inserters, tabbers, labeling systems, transport bases, bindery equipment, and other production equipment.

With the right specialty system in place, your team can reduce manual handling, improve product alignment, support higher-volume jobs, and create a more complete automated production line.

Why Specialty Systems Matter

Specialty systems are often the equipment that make a production line more complete, more accurate, and more efficient. They help solve the workflow problems that standard machines alone may not address.

For many businesses, the right specialty system can help eliminate unnecessary manual handling, reduce errors, increase throughput, and allow jobs to be completed in fewer steps.

Kirk-Rudy Specialty Systems can help your team:

  • Automate unique production tasks

  • Improve accuracy and registration

  • Support two-sided printing or labeling workflows

  • Encode RFID tags or magnetic stripe cards

  • Divert selected products from a production line

  • Reduce manual labor and re-handling

  • Improve workflow speed and consistency

  • Integrate specialty functions into existing equipment lines

Built for Mailing, Printing, Fulfillment, and Card Production

Specialty systems are valuable across many different types of production environments. Whether your team is processing mail pieces, printing addresses, attaching cards, encoding tags, or preparing products for fulfillment, these systems help improve control and efficiency.

These systems are commonly used by:

  • Direct mail companies

  • Commercial printers

  • Fulfillment centers

  • Card production companies

  • In-plant mailrooms

  • Packaging and product identification teams

  • Marketing production departments

  • Bindery and finishing operations

  • High-volume mailing and printing facilities

Improve Accuracy, Reduce Handling, and Complete More Jobs In-House

Kirk-Rudy inkjet printing systems are built for businesses that need more than a basic office printer. These systems are designed for production workflows where speed, consistency, flexibility, and integration matter.

Specialty systems can help your operation do more with the equipment you already have. By adding the right inline solution, you can reduce manual steps, improve job accuracy, and create a smoother workflow from start to finish.

Instead of stopping production to flip, sort, divert, encode, or re-register products manually, Kirk-Rudy Specialty Systems help automate these steps and keep production moving.

Available Kirk-Rudy Specialty Systems

KR219RFID Tag Encoding System

The KR219RFID Tag Encoding System is built on Kirk-Rudy’s dependable transport base and is designed to feed, encode, and verify RFID tags as part of a controlled production process.

This system is ideal for companies that need to add RFID tag encoding to their mailing, fulfillment, packaging, or card-based workflows. By automating the encoding process, the KR219RFID helps improve consistency, reduce handling errors, and support more efficient production.

The KR219RFID Tag Encoding System is a strong fit for:

RFID tag encoding applications
Mailing, fulfillment, and packaging operations
Product tracking and identification workflows
Jobs that require accurate tag encoding and verification
Production environments that need a dependable transport-based encoding system

KR412 Shuttle Feeder Bypass

The KR412 Shuttle Feeder Bypass is designed to increase productivity by allowing jobs to continue running inline while tabber belts, feeder belts, or related equipment areas are bypassed when needed.

This system helps reduce production interruptions and gives operators more flexibility when running jobs through an existing production line. It is a practical solution for operations that want to keep jobs moving while improving workflow control.

The KR412 Shuttle Feeder Bypass is a strong fit for:

Improving inline production efficiency
Bypassing specific feeder or tabber sections when needed
Reducing downtime during job changes or production adjustments
Supporting more flexible mailing and print production workflows
Keeping production moving with less manual intervention

KR445 Turnover Base

The KR445 Turnover Base is designed to work inline with inkjet printing systems, inserters, and other production equipment to flip products over for addressing, printing, labeling, or additional processing.

This system is especially useful when a mail piece or flat product needs to be printed or processed on both sides during the same production workflow. Instead of manually flipping pieces, the KR445 helps automate the process and improve consistency.

The KR445 Turnover Base is a strong fit for:

Inline product turnover applications
Two-sided addressing or printing workflows
Mail pieces, cards, forms, and flat products
Reducing manual handling between production steps
Integrating with inkjet printers, inserters, or bindery equipment

KR475 Mini-Turn Over

The KR475 Mini-Turn Over is a compact inline turnover system designed to work with inkjet printing systems, inserters, and other bindery or mailing equipment. It flips products over so the opposite side can be addressed, printed, labeled, or processed.

The KR475 is a good choice for operations that need turnover capabilities but want a smaller, efficient solution for their production line.

The KR475 Mini-Turn Over is a strong fit for:

Compact inline turnover applications
Two-sided printing, labeling, or addressing
Mailing and bindery production lines
Reducing hand-flipping of products
Adding flexibility to existing production equipment

KR477 Mini Turnover

The KR477 Mini Turnover allows products to be turned over for two-sided printing, labeling, or additional processing. It is designed for applications where flat products need to be flipped during production without slowing down the workflow.

This system helps operators streamline jobs that require both sides of a product to be addressed, printed, labeled, inspected, or finished.

The KR477 Mini Turnover is a strong fit for:

Two-sided printing applications
Two-sided labeling applications
Flat product handling
Mailing, card, and print production workflows
Reducing manual product flipping and re-feeding

KR480 Turn Over

The KR480 Turn Over is designed for inline use with inkjet printing systems, inserters, and other bindery equipment. It turns products over during production so they can be printed, addressed, labeled, or processed on the opposite side.

This system is a strong option for production teams that need a more robust turnover solution for larger or more demanding workflows.

The KR480 Turn Over is a strong fit for:

Inline turnover production
Two-sided addressing and printing
Mail pieces, cards, forms, and flat products
Larger or more advanced production lines
Improving efficiency by reducing offline handling

KR687 Magnetic Stripe Encoder

The KR687 Magnetic Stripe Encoder is a high-volume magnetic stripe encoding and verification system designed for card production and other applications that require accurate magnetic stripe processing.

This system helps automate encoding and verification, reducing the chance of errors and improving consistency for high-volume card and data-related production jobs.

The KR687 Magnetic Stripe Encoder is a strong fit for:

Magnetic stripe card encoding
Card production and fulfillment workflows
High-volume encoding and verification
Reducing encoding errors
Improving consistency in data-sensitive production environments

KR730 Roller Registration Conveyor

The KR730 Roller Registration Conveyor is designed to quickly and easily adjust to accommodate a wide range of material sizes. It helps improve product alignment before printing, labeling, tabbing, attaching, or other inline processes.

Proper registration is essential for accurate inkjet addressing, label placement, tab placement, and card attaching. The KR730 helps create a smoother, more controlled production flow.

The KR730 Roller Registration Conveyor is a strong fit for:

Improving product alignment before printing or labeling
Handling a wide range of material sizes
Inkjet printing, labeling, and attaching workflows
Mailing and print production lines
Reducing misalignment and improving production consistency

KR840R Roller Registration Conveyor

The KR840R Roller Registration Conveyor provides accurate product registration for use in inkjet printing, labeling, card attaching, and other inline production applications.

This system helps keep products properly aligned as they move through the production line, improving print placement, label accuracy, tabbing consistency, and overall job quality.

The KR840R Roller Registration Conveyor is a strong fit for:

Accurate registration of flat products
Inkjet printing applications
Labeling and card attaching workflows
Improving alignment before production processes
Reducing waste caused by poor product positioning

KR837V Divert

The KR837V Divert is designed to remove individual pieces from a continuous flow of product on a Kirk-Rudy inkjet base. This is useful when specific pieces need to be rejected, inspected, separated, or routed differently during production.

The KR837V helps improve quality control and production flexibility by allowing selected products to be diverted without stopping the entire line.

The KR837V Divert is a strong fit for:

Removing selected pieces from a production stream
Quality control and inspection workflows
Inkjet base production lines
Rejecting or separating specific mail pieces or products
Improving automation and reducing manual sorting

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